Sample Preparation Equipment

Sample Preparation Equipment

JAW CRUSHER

For fast & effective primary reduction, directly from as large as 50 -100 mm to less than 2 mm size of soft, brittle, hard and very hard materials.

Principle of Operation

Material (lump) to be crushed is fed into the crushing zone through a hopper. The crushing zone consists of two parallel and two tapered jaws. One Jaw is provided with oscillatory motion, where as the other jaw is hinged to adjust the gap (to adjust output size) through an adjustable screw mechanism. Provision is made to extract the dust, if (vacuum) suction system is attached.

Feed Material

Materials having medium to substantially high hardness and brittleness like Bauxite, Bakelite, Concrete, Geological ores, Ferro alloys, Quartz, Glass, Granite, Silicates, Cement clinker, Slag, Coal, Coke, Corundum etc.

FEATURES:
  • Extremely fast & efficient primary crushing.
  • Rigid & dust tight design.
  • Size reduction from 50 -100 mm to 6-10 mm in first pass and less than 2 mm in second pass.
  • Jaw gap (setting output size ) built in measurement scale. Interchangeable optional material of construction.
  • Illuminated crushing zone to ensure the proper gap and cleaning of residue material.
  • Start & Stop push button, overload protection for motor, switches for bulb and vacuum, fault indication lamp are provided.
  • One year warrantee against any manufacturing defects.
OPTIONAL FEATURES
  • Dust extraction system
  • Extra blade set of different material.
MODEL NO. FEED SIZE OUT PUT SIZE MATERIAL OF CONSTRUCTION OF JAW POWER WEIGHT & DIMENTIONS
IJC -1 1st pass Up to 65 mm (2½ inches) 2-10 mm Mn Steel,hardened Crome Steel, Stainless Steel, lined Tungsten Carbide, Zirconium oxide 4 Pole, 10 Amp MCB (3 Phase + Neutral with earthing) A.C., 50/60 Hz, 440V, Motor - 1.5 kW (2 HP) 1440 RPM Machine: 150 Kg 645x300x516mm Packed: 225 Kg 850x430x750 (Wooden Box)
2nd pass Up to 10 mm Less than 2 mm (Adjustable)
IJC -2 1st pass Up to 100 mm (4 inches) 2-10 mm Mn Steel,hardened Crome Steel, Stainless Steel, lined Tungsten Carbide, Zirconium oxide 4 Pole, 16 Amp MCB (3 Phase + Neutral with earthing) A.C., 50/60 Hz, 440V, Motor - 2.2 kW (3 HP) 1440 RPM Machine: 350 Kg 1120x450x840mm Packed: 500 Kg 1325x663x1120 (Wooden Box)
2nd pass Up to 10 mm Less than 2 mm (Adjustable)
IJC -3 1st pass Up to 150 mm (6 inches) 2-10 mm Mn Steel, hardened Crome Steel, Stainless Steel, lined Tungsten Carbide, Zirconium oxide 4 Pole, 20 Amp MCB (3 Phase + Neutral with earthing) A.C., 50/60 Hz, 440V, Motor - 3.7 kW (5 HP) 1440 RPM Machine: 550 Kg 1120x663x1120mm Packed: 700 Kg 1325x870x1230 (Wooden Box)
2nd pass Up to 10 mm Less than 2 mm (Adjustable)

RIFFLE SAMPLE SPLITTER

Riffle Sample Splitters are classified as precision "rifflers" because of their ability to accurately divide granular materials for sampling purpose. Precision splitting or riffling is accomplished simply by loading the hopper with material to be divided, leveling sample, and lifting the palm operated gate release. Alternating fixedwidth chutes deliver half the sample to each pan. The hopper gate mechanism assures even sample distribution and eliminates particle segregation. The unit meets standard methods for reducing samples of aggregate to testing size. Rifflers with gap width of 3 to 50 mm are available for drawel of representative samples for further test work.

Application:
  • Fertilizer Sampling
  • Heavy metals or nuclear material analysis
  • Powdered metal Analysis
  • Sampling of beach sands
  • Iron ore assay preparation
  • Chopped wire and plastic sampling
  • Seeds and food stuffs sampling
    Specification:
  • Sizes: 3mm, 6mm, 10mm, 12mm, 20mm, 50mm with scoop and collection boxes.
  • Available in SS-304 / Polyurethane .

POT MILL

For analytically pure and contamination free micro milling of ceramic or metallic powder in dry as well as in suspension from as large as 200 micron particle size down to extreme fineness (Less than 1 micron). Most suitable for micro milling of hard material like Carbide, Boxides & Ceramics etc.

Principle of Operation

Micro Milling is carried out by rolling of the balls on material as well as frequent impact of balls. The sample kept in the pot along with balls of suitable material and pot rotates on P.U. coated support rolls. The pot rotational speed can be set from 20-to 200 rpm. Pot rotates about its axis, while balls inside the pot spin about their own axis in the same direction, the material gets trapped between the inner wall of bowl & balls and gets rolled over by weight of balls and thus gets pulverized.

  • Pot Material (inner lining).
      a) Tungsten Carbide
      b) Toughened Alumina
      c) Stabilized Zirconia
  • Pot capacity 500 ml to 5000 ml (5 liters).
  • Long continuously running hours: - upto 7 days
FEATURES:
  • Micro Milling: End fineness, smaller than 1 micron.
  • Analytically Pure Milling: Since the material is kept in isolated bowl.
  • Reproducible Milling: Pot speed can be set from 20 to 200 rpm by selecting suitable roll speed through digital display settings. On - off cycle can be programmed for long running hours. Reproducible grinding results are achieved by selecting the previous set parameters.
  • Homogenizing: Homogenizing is achieved by continuous mixing during milling process.
  • Maintenance Free: System is driven through a self-diagnostic type micro controller based A.C. Frequency controlled drive, having various setting and indicating parameters.
  • Permanently lubricated bearings.
  • One-year warrantee against any manufacturing defects.
SPECIFICATION
APPLICATION For fine and ultra fine milling of soft medium and hard materials
FEED SIZE up to 200 microns
OUTPUT PARTICLE SIZE 1 micron or smaller (depending on characteristics of material,time and speed selection)
SPEED(setting and digital display) Plate speed for regular model 20 to 200rpm
DIRECTION ROTATION SELECTABLE:forward/reverse/alternate
TIME(setting and digital display) RUN TIME+OFF TIME=1 CYCLE,NO.OF CYCLES(0 TO 255)(0 TO 255 MIN) TOTAL TIME=(RUN TIME+OFF TIME)*NO.OF CYCLE
NUMBER OF POT 1 No.
MATERIAL CONSTRUCTION OF POT AND BALLS Hardened steel with tough core/AISI 304-SS/Agate/Poly urethane/ceramic/lined tungsten carbide/Zirconia(stabilised)/Toughened alumina/Corundum(natural and sintered)
POWER SINGLE PHASE 230V A.C.50/60HZ

ANALYTICAL SIEVE SHAKER

Sieve Shaker

Insmart analytical Sieve Shaker is specially designed for processing large quantities of material, which required sieving. Sieving is done by three dimensional electromagnetic motion. The material to be sieved is propelled upward periodically from the woven sieve cloth, as it returns to the mesh of the sieve it is forced through the apertures to the collecting bin located on the base. Samples are kept on the sieve, which are placed on the collecting bin, and a cover is kept on the top of the sieve. The machine can accommodate four sieves with four collecting bins at a time.

Ro-Tap Sieve Shaker

The unit can accommodate eight nos of full 2" height, 8" diameter test sieves excluding top cover and bottom pan. Timer is provided for varying the screening time depending upon the particle configuration. The system is meant for dry screening only. It is operated on circular motion with hammering given at the top. It operates on a circular revolution of 280 - 320 rpm, with 140 - 160 rpm of taping approximately.

Wet Sieve Analysis UnitSieve

The unit can accommodate 8 nos of standard test sieves of 2" height and 8" diameter. Further it is provided with a spray nozzle (eye type) for uniform spray of water for efficient screening. The system is fixed to the fabricated unit for proper Gy-ratory motion for effective screening. This unit is exclusively meant for wet screening only. Timer provision exists for pre-determined screening time and works on 230 V, single phase, 50 cycles AC power supply

FEATURES:
  • Extremely fast sieving of material.
  • Analytical pure sieving without any loss of material.
  • Dust tight design.
  • Easy cleaning of sieve and collector bin.
  • Maintenance free.
  • Shorter sieving times and sharper separations result.

Specifications

Sieve Shaker Ro-tap Sieve Shaker Wet Sieve Analysis Unit
Application very fast and efficient sieving of any material
Capacity 200 grams in each sieve 200-250 grams per batch 250-300 grams per batch
Power 230V, 50Hz, single phase AC 0.5 HP, 230V, 50Hz, single phase AC 0.5 HP, 230V, 50Hz, single phase AC
Timer Digital timer facility Digital timer Display Digital timer Display
Amplitude control amplitude control and pulsing

DISC MILL

For fast and efficient primary grinding of brittle bulk materials from as large as 20 mm to a fine size of upto 200 mesh (75 micron).

Principle of Operation

Material to be ground is fed centrally into the dust proof grinding zone through a hopper. Grinding zone consists of a pair of grooved vertical discs, one grooved disc rotates against a fixed disc to produce grinding action in the feed material and the grinding action is done due to shearing, pressure and friction. The gap between discs can be varied to change the output size, through an adjustable screw mechanism. Provision is made to extract the fine flying dust generated during grinding. Dust extraction system can be hooked to the disc grinder.

Feed Material

Material having medium to substantially high hardness and brittleness like Bauxite, Bakelite, Concrete, Geological Ores, Ferro alloys, Quartz, Glass, Granite, Silicates, Cement Clinker, Slag, Coal, Coke, Corundum etc.

FEATURES:
  • Extremely fast & efficient primary crushing.
  • Rigid & Dust Tight design.
  • Feed Size up to 20 mm.
  • Out Put Size up to 200 mesh (75 Microns).
  • The maximum throughput of 50 Kg to 200 Kg /hrs (depending on the material characteristic and size of output setting).
  • Easy adjustment for setting Gap of discs from 0.1 mm to 5 mm.
  • Interchangeable Optional material of construction of disc.
  • Overload Protection for Motor.
  • One Year Warrantee against any manufacturing defects.
OPTIONAL FEATURES:
  • Dust extraction system.
  • Grinding discs of different material are available
MODEL NO FEED SIZE OUT PUT SIZE MATERIAL OF CONSTRUCTION OF JAW POWER WEIGHT & DIMENTIONS
IDM -1 with fixed Speed Up to 20 mm Up to 200mesh(75 microns) Mn Stell,Meehanite steel,hardened chrome Steel, Stainless Steel, Coated Tungsten Carbide, Lined Tungsten Carbide 4 Pole,16 Amp MCB (3 Phase + Neutral with earthing) A.C. 50/60 Hz, 440 V, Motor-2.2 Kw (3 HP) 1440 r. p. m. Machine: 210 Kg 760x850x550 mm Packed: 300 Kg 990x990x800 (Wooden Box
IDM -2 with Speed selection 300-500 disc r.p.m. Up to 20mm Up to 200 mesh(75 microns) Mn Stell,Meehanite steel,hardened chrome Steel, Stainless Steel, Coated Tungsten Carbide, Lined Tungsten Carbide 2 Pole,16 Amp MCB(Single Phase + Neutral with earthing) A.C. 50/60 Hz, 220 V, Motor2.2 Kw (3 HP), 1440 r. p. m Machine: 210Kg 760x850x550 mm Packed: 300 Kg 990x990x800 (Wooden Box

PELLET PRESSES

40 Tons Automatic Pellet Press

Features:
  • Preparation of PELLETS for “XRF” analysis
  • For Preparation of mounts.
  • Digitally adjustable tonnage (2 to 40 Tons).
  • Digitally set compaction time.
  • Automatic De-compression.
  • Auto ejection.
  • Self-standing, floor mounted.
  • Protection for over heating of oil & motor.
  • Fault indication lamp.
  • One year warrantee against any manufacturing defects.
Optional Feature:
  • Ring cleaning system.
Die Set:Type - A

Pellet with Aluminium Cup base or bare pallet (without Ring)

Type - B

Pellet with Aluminium Cup base or bare pallet (without Ring)

Type - C

Pellet with S.S. Ring Ø 35X Ø 51 X 8

TECHNICAL SPECIFICATIONS
MAX FORCE (LOAD) 400 KN (40TONS) (With Digital display of set and actual load)
Hydraulic Cylinder Speed 3.2 mm/sec (during upward motion) / 5.3 mm/sec (during return)
Hydraulic Pump Capacity 4 LPM at 250 bars.
Hydraulic Pressure 250 bar (Max.)
Safe Operating Pressure 200 bar. (with Digital display of set and actual load)
Power of Hydraulic Pump 3 H.P.
Piston Stroke 50 mm
Pellet dia/ type 40 MM. OR (user to specify ring or aluminum cup)
Floor area 725 mm x 625mm
Working height 1050 mm
Power 4 pole, 16 AMPS MCB (3Phase + Neutral with earthing), 415 v A.C., Motor - 2.2kW ( 3HP) 1440 RPM
Hydraulic Oil Grade 68 or equivalent (approximately 35 liters, user to provide)
Weight & Dimensions Machine: 405 Kg, 730x630x1480 mm, Packed: 585 Kg, 950x825x1575 mm (wooden box)

25 Tons Automatic Pellet Press

Features:
  • Preparation of PELLETS for “XRF” analysis.
  • For Preparation of mounts.
  • Digitally adjustable tonnage (2 to 25 Tons).
  • Digitally set compaction time.
  • Automatic De-compression.
  • Auto ejection.
  • Self-standing, floor / table mounted.
  • Protection for over heating of oil & motor.
  • Fault indication lamp.
  • One year warrantee against any manufacturing defects.

** Selection of Die Set is a pre-requisite while ordering as Die sets are not interchangeable in this model.

TECHNICAL SPECIFICATIONS
MAX FORCE (LOAD) 250KN (25TONS) (With Digital display of set and actual load)
Hydraulic Cylinder Speed 0.8mm/sec
Hydraulic Pump Capacity 0.85 LPM at 200 bars.
Hydraulic Pressure 200 bar (Max.)
Safe Operating Pressure 160 bar. (with Digital display of set and actual load)
Power of Hydraulic Pump 1 H.P.
Piston Stroke 50 mm
Pellet dia/ type 40 MM. OR (user to specify ring or aluminum cup)
Floor area 490 mm x 450mm
Working height 560 mm
Power 2 pole, 10 AMPS MCB (1Phase + Neutral with earthing), 230 v A.C.
Hydraulic Oil Grade 68 or equivalent (approximately 3 liters, user to provide)
Weight & Dimensions Weight: 185 kgs Machine: 490x450x810mm

25 Tons Manual Pellet Press

Features:
  • Preparation of PELLETS for “XRF” analysis.
  • For Preparation of mounts.
  • Digitally adjustable tonnage (2 to 25 Tons).
  • Digitally set compaction time.
  • Automatic De-compression.
  • Auto ejection.
  • Self-standing, floor / table mounted.
  • Protection for over heating of oil & motor.
  • Fault indication lamp.
  • One year warrantee against any manufacturing defects.

** Selection of Die Set is a pre-requisite while ordering as Die sets are not interchangeable in this model.

TECHNICAL SPECIFICATIONS
MAX FORCE (LOAD) 250KN (25TONS) (With Digital display of set and actual load)
Hydraulic Cylinder Speed Manual
Hydraulic Pump Capacity 13 CC at 200 bars.
Hydraulic Pressure 200 bar (Max.)
Safe Operating Pressure 160 bar. (with Digital display of set and actual load)
Power of Hydraulic Pump Manual
Piston Stroke 50 mm
Pellet dia/ type 40 MM. OR (user to specify ring or aluminum cup)
Floor area 480 mm x 370mm
Working height 450 mm
Power 2 pole, 6 AMPS MCB (1Phase + Neutral with earthing), 230 v A.C.
Hydraulic Oil Grade 68 or equivalent (approximately 3 liters, user to provide)
Weight & Dimensions Weight: 145 kgs Machine: 490x450x810mm

ROTARY SAMPLE DIVIDER

Constructed with the objective of qualitative and quantitative dividing and reducing of dry, granular or powdery samples of all kinds of materials. The rotary sample system warrants highest dividing accuracy. By dividing and pouring together, we may obtain 2, 4, 8, 16, 32 or even more equal divided portions.

Application:
  • The sample dividers are dust proof and allow easy cleaning.
  • The rotary tube system warrants highest dividing accuracy
  • Optional use of 8 powder bottles, serving as recipients will save time otherwise spent in decanting
  • By dividing and pouring together you will obtain 2, 4,6,8,16,32, or even more equal divided portions.
  • By means of the allotters you can accurately divide even ultra-fine materials.
  • The maximum of charge amounts to 4000ml with a grain size up to 6 mm

MIXING, BLENDING AND HOMOGENIZING SYSTEMS

For fast & efficient dry or wet mixing, blending and homogenizing result of various material of different sizes and densities.

Principle of Operation:

Turbo mixer works on the principle of inversion kinematics. The material (solid Powders and, or Liquids) kept in the jar spins about its own axis and simultaneously the top and bottom end of the jar moves in astonishing three dimensional motion. Thorough mixing, blending and homogenizing are result of rotational and multiple directional reversal of the material inside the jar.

FEATURES:
  • Extremely fast and contamination free mixing, blending with homogenizing effect.
  • Maintenance free, Simple Operation.
  • Trolley to facilitate easy handling of high capacity jar during loading and unloading of the charge.
  • Reproducible Mixing, Blending.
  • One year warrantee against any manufacturing defects.
MODEL OVER ALL CAPACITY USEFUL CAPACITY POWER REQUIRED MOTOR (kW) Max R.P.M.OF JAR MATERIAL CONSTRUCTION OF JAR
MXM- 2 Upto 2 liter 1.6 Liter 2 Pole, 6Amps MCB 230 V + Neutral A.C. 0.75 KW (1HP) 50/60 Hz 50 Stainless Steel, Hardened Steel,Polyurethane
MXM- 5 2 - 5 liter 1.6 to 4 Liter 2 Pole, 6Amps MCB 230 V + Neutral A.C. 0.75 KW (1HP)50/60 Hz 50 Stainless Steel, Hardened Steel,Polyurethane
MXM- 10 10 liter 8 Liter 2 Pole, 6Amps MCB230 V + Neutral A.C. 0.75 KW (1HP)50/60 Hz 50 Stainless Steel, Hardened Steel,Polyurethane
MXM- 20 20 liter 16 Liter 2 Pole, 10Amps MCB230 V + Neutral A.C. 1.5 KW (2HP)50/60 Hz 40 Stainless Steel, Hardened Steel,Polyurethane
MXM- 30 30 liter 24 Liter 2 Pole, 10Amps MCB230 V + Neutral A.C. 1.5 KW (2HP)50/60 Hz 40 Stainless Steel, Hardened Steel,Polyurethane
MXM- 50 50 liter 40 Liter 4 Pole, 16amps MCB3.(3Phase+Neutral) A.C. 75 KW (5 HP)50/60 Hz 30 Stainless Steel, Hardened Steel,Polyurethane
HIGH ENERGY IMPACT MILL

For extremely fast and thorough mixing, grinding of dry as well as wet materials for small and very small quantities. The jar is made to vibrate vigorously at a frequency of approximately 20 Hz. The front and rear end of the jar makes a figure of 8 in different directions while vibrating. Jar capacities can vary from 5 ml to 70 ml. Jar does not rotate. Machine works on fixed speed.

FEATURES:
  • Extremely fast and contamination free mixing, blending with homogenizing effect.
  • Maintenance Free, Simple Operation.
  • Reproducible Mixing and Blending.
  • One year warrantee against any manufacturing defects.
MODEL OVER ALL CAPACITY USEFUL CAPACITY POWER REQUIRED MOTOR (kW) MAX SPEED OF JAR MATERIAL CONSTRUCTION OF JAR
MXL- 005 70 ml 5 - 25 ml 4 Pole, 6 Amps MCB 3 Phase+Neutral with Earth A.C 0.50 KW (½HP)20 Hz, 20 Hz Vibration Polystyrene, H.S., S.S., W.C.
SPECIFICATION
APPLICATION Grinding, Mixing, blending with homogenizing effect
FEED MATERIAL Solids and, or Liquids
TIMER 0-255 (Minutes & Seconds) (Digital Setting)

FULLY AUTOMATIC “ XRF” SAMPLE PREPARATION SYSTEM

The system consists of

  • AUTOMATIC SWING GRINDER
  • AUTOMATIC PELLET PRESS
  • AUTOMATIC POWDER TRANSFER UNIT (optional Robotic movement).
  • AUTOMATIC SELF CLEANING with dust extraction system.
AUTOMATIC SWING GRINDER

Grinding of feed material (feed size upto 5 mm) is performed in a Tungsten Carbide Lined Bowl set. Pre-weighed quantity of sample (20 - 40 gms) is fed into the Automatic Swing Grinder by an automatic weighing and feeding system. The machine has a built-in binder feeding system. Set quantity of binder is fed along with the sample. Machine grinds the sample for a pre-set time to get the required fineness. Automatic powder receiving system collects the ground sample and transfers into the Automatic Pellet Press. The self cleaning system cleans the machine thoroughly.

AUTOMATIC PELLET PRESS

The Automatic Pellet Press has a magazin to store approx 200 steel rings (Ø 40 x 35 x 14 mm). The Automatic steel ring feeding system places the steel ring into the die cavity one by one. The material transfer unit pours the ground material (received from Swing Grinder) into the steel ring kept in the die. The Automatic cap closer system places the cap on the top of the die and locks it in position. Load of set tonnage (maximum 40 Tons) is applied automatically for a pre-set time. Cap is removed automatically and the ejected pressed pellet steel ring is picked up and kept on a exit conveyor. The exit conveyor takes the pressed pellet upto XRF Analyzer. The self cleaning system cleans the die area thoroughly.

AUTOMATIC SELF CLEANING SYSTEM

The entry, exit and other surfaces of the system through which the sample passes are cleaned by moving/rotating brushes along with compressed air and vacuum suction system. The dust laiden air is passed through a cyclonic separator and bag filter unit to let out the clean dust free air. The system assures contamination free sample preparation.

SPECIFICATIONS
Feed Size Upto 5 mm
Weigh Feeder Capacity 200 gms with ± 2 gms accuracy
Output particle size after grinding Upto 300 mesh (programmable with time)
Compaction force Upto 40 tons. (Programmable)
Magazin storage capacity for steel rings 200 Nos
Total time for preparation of pellet including self cleaning time 6 minutes (Average)
Overall space required 2M X 2M X 3M (Height)
Overall power required 7.5 KW 3-phase 440 V, 50 Hz A.C.

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